PRODUCTION

Built to Perform.
Built to Scale.

Integrated manufacturing and production for complex maritime and defense systems.

BlackSea combines engineering and in-house production capabilities to move complex systems from design to delivery. Our teams support precision machining, fabrication, welding, electrical integration, assembly, inspection, and testing, bringing the people who design systems closer to the people who build them. The result is a production approach built for speed, quality, and repeatability.

FROM DESIGN TO DELIVERY

Engineering That Doesn't
Stop at the Drawing.

Bringing complex hardware into production requires more than a finished design. BlackSea connects engineering directly with the teams responsible for fabrication, integration, assembly, and testing, helping identify challenges earlier, adapt quickly, and build with production in mind.

01

Design

Engineering decisions shaped by real-world manufacturing, integration, and operational requirements.

02

Fabricate

In-house machining, welding, forming, and fabrication across complex materials and structures.

03

Integrate

Mechanical, electrical, and mission-system integration brought together at the system level.

04

Test

Inspection and testing throughout the build process to verify performance and quality.

05

Deliver

Complete systems built for operational deployment and repeatable production.

PROVEN AT RATE

From Production
Plan to Production Line.

Scaling complex systems takes more than manufacturing capacity. It takes repeatable processes, disciplined integration, and a production team built to maintain quality as demand increases. BlackSea has demonstrated that capability in active production.

32+
GARCs Produced
Per Month

BlackSea established and operated a high-rate production line for GARC autonomous surface vessels, scaling output while integrating mechanical, electrical, autonomy, and mission systems into complete operational platforms.

PRODUCTION IN ACTION
PRODUCTION CAPABILITIES

Built In-House.
Built for the Mission.

BlackSea maintains broad in-house production capabilities to support everything from precision components and structural assemblies to complete maritime systems. That depth gives our teams greater control over how complex hardware is built, integrated, inspected, and delivered.

01

Precision Machining

CNC milling, turning, grinding, and precision manufacturing for complex components across metals, plastics, ceramics, and specialty materials.

02

Metal Fabrication & Welding

Cutting, forming, welding, and structural fabrication for steel, aluminum, and complex assemblies built to demanding production requirements.

03

Vessel Construction

Aluminum boatbuilding and marine fabrication supporting crewed and uncrewed vessels, custom structures, and mission-specific maritime systems.

04

Electrical & Electronics

Electrical assembly, wiring, soldering, PCB-level work, troubleshooting, and integration of electronics into complete operational systems.

05

Assembly & Integration

Mechanical, electrical, propulsion, control, and mission hardware brought together through system-level assembly and integration.

06

Inspection & Test

Mechanical and electrical inspection, dimensional verification, functional testing, and production quality control throughout the build process.

WATERFRONT PRODUCTION

From Build Floor
to Waterfront.

For maritime systems, production doesn't end when assembly is complete. BlackSea's waterfront capabilities support the movement of systems from fabrication and integration into launch, on-water testing, and evaluation—keeping critical phases of development and production closely connected.

01

Build

Fabrication and system assembly

02

Integrate

Mechanical, electrical, and mission systems

03

Launch

Direct access to the maritime environment

04

Test

On-water evaluation and system validation

BUILT FOR THE WATER

Chaser going straight into on-water testing after production and payload integration.

QUALITY & ASSURANCE

Quality Built
Into the Process.

Quality isn't a final checkpoint. Inspection, verification, and testing are integrated throughout production to identify issues early, maintain consistency, and ensure complete systems are ready for the environments in which they will operate.

01

Inspect

Dimensional, mechanical, electrical, and visual inspection throughout fabrication, assembly, and integration.

02

Verify

Measurement and verification processes help confirm components and assemblies meet design and production requirements.

03

Test

Functional, electrical, mechanical, and system-level testing validates performance before delivery.

APPLICABLE STANDARDS & PROCESSES
ISO 9001:2015 Compliant QMS
AS9100-D Compliant QMS
AWS D1.1 / D1.2 Certified Welding
IPC/WHMA-A-620 Certified Personnel
J-STD-001 Certified Personnel